Tag Archives: cycloidal gear reducer

China high quality Wb Series Micro Cycloidal Vertical Gear Reducer supplier

Product Description

Wb Series Micro Cycloidal Vertical Gear Reducer

Components:
1. Housing: Cast Iron
2. Gearset: Cycloid Wheel & Pin Wheel
3. Input Configurations:
Equipped with Electric Motors (3 Phase AC Motor, Single Phase AC Motor, Brake Motor, Servo Motor)
IEC-normalized Motor Flange
Keyed CHINAMFG Shaft Input
4. Output Configurations:
Keyed CHINAMFG Shaft Output

Features:
1. WB series cycloidal reducers have the same features and characteristics with X & B series cycloidal reducers. The differences are WB series cycloidal reducers have smaller sizes and power
2. Grease lubrication, oil leak is not possible
3. Multiple mounting options

Parameters:

Models Power Ratio Max. Torque Output Shaft Dia. Input Shaft Dia.
1 Stage
WB65 0.04~0.12 9~87 25 Φ12 Φ10
WB85 0.09~0.37 9~87 60 Φ14 Φ12
WB100 0.18~0.75 9~87 120 Φ18 Φ14
WB120 0.37~1.5 9~87 180 Φ30 Φ15
WB150 0.55~3.0 9~87 250 Φ35 Φ20
2 Stage
WBE1065 0.04~0.12 121~1849 120 Φ18 Φ10
WBE1285 0.09~0.37 121~1849 180 Φ30 Φ12
WBE1510 0.18~0.75 121~1849 250 Φ35 Φ14

1 Stage Ratio: 9, 11, 17, 23, 29, 35, 43, 59, 71, 87
2 Stage Ratio: 121, 187, 289, 385, 473, 595, 731, 989, 1225, 1849

Installation:
Foot Mounted
Flange Mounted
Lubrication:
Grease Lubrication
Cooling:
Natural Cooling

Our company :
AOKMAN was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.
AOKMAN has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.

Customer visiting:

Our Services:

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ:
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

If you have any demand for our products please feel free to contact me. 

Application: Motor, Machinery, Industry
Function: Speed Changing, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Stepless
Customization:
Available

|

Customized Request

gear gearbox

How do manufacturers ensure the precision of gear tooth profiles in gear reducers?

Manufacturers employ several techniques to ensure the precision of gear tooth profiles in gear reducers, which is crucial for optimal performance and efficiency:

1. Precision Machining: Gear teeth are typically machined using advanced CNC (Computer Numerical Control) machines that can achieve high levels of accuracy and repeatability. This ensures consistent gear tooth profiles across multiple components.

2. Quality Control Measures: Rigorous quality control processes, such as dimensional inspections and profile measurements, are performed at various stages of manufacturing to verify that gear tooth profiles meet the required specifications.

3. Tooth Profile Design: Engineers use specialized software and simulation tools to design gear tooth profiles with precise involute shapes and accurate dimensions. These designs are then translated into machine instructions for manufacturing.

4. Material Selection: High-quality materials with excellent wear resistance and dimensional stability are chosen to minimize the potential for deformation or inaccuracies during machining and operation.

5. Heat Treatment: Heat treatment processes, such as carburizing and quenching, are applied to enhance the surface hardness and durability of gear teeth, reducing the risk of wear and deformation over time.

6. Tooth Grinding and Finishing: After initial machining, gear teeth often undergo precision grinding and finishing processes to achieve the desired tooth profile accuracy and surface finish.

7. Post-Processing Inspection: Gear tooth profiles are inspected again after manufacturing processes to verify that the final components meet the specified tolerances and performance criteria.

8. Computer-Aided Manufacturing (CAM): CAM software is used to generate tool paths and machining instructions, enabling precise control over tool movements and material removal during gear manufacturing.

By combining these techniques and leveraging advanced manufacturing technologies, manufacturers can achieve the necessary precision in gear tooth profiles, resulting in reliable and efficient gear reducers for various industrial applications.

gear gearbox

What role do gear ratios play in optimizing the performance of gear reducers?

Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.

1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).

2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.

3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.

4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.

When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.

gear gearbox

Are there variations in gear reducer designs for specific tasks and applications?

Yes, gear reducer designs vary widely to suit specific tasks and applications across various industries. Manufacturers offer a range of gear reducer types and configurations to accommodate different requirements, including:

  • Helical Gear Reducers: These are versatile and provide smooth and efficient torque transmission. They are commonly used in applications requiring high precision and moderate speed reduction, such as conveyors, mixers, and agitators.
  • Bevel Gear Reducers: These are ideal for transmitting power between intersecting shafts. They are often used in heavy machinery, printing presses, and automotive applications.
  • Worm Gear Reducers: These provide compact solutions and are suitable for applications with higher speed reduction requirements, such as conveyor systems, winches, and elevators.
  • Planetary Gear Reducers: These offer high torque density and are used in applications demanding precise control, such as robotics, aerospace, and heavy-duty machinery.
  • Parallel Shaft Gear Reducers: Commonly used in industrial machinery, these reducers are designed for high torque and reliability.
  • Right-Angle Gear Reducers: These are used when space limitations require a change in shaft direction, commonly found in packaging equipment and conveyors.

Each type of gear reducer has unique features and benefits that make it suitable for specific tasks. Manufacturers often provide customization options to tailor gear reducers to the precise requirements of an application, including gear ratios, mounting options, and input/output configurations.

Therefore, the variation in gear reducer designs allows industries to select the most appropriate type based on factors such as torque, speed, space constraints, precision, and environmental conditions.

China high quality Wb Series Micro Cycloidal Vertical Gear Reducer   supplier China high quality Wb Series Micro Cycloidal Vertical Gear Reducer   supplier
editor by CX 2023-12-12

China high quality Planetary Gear Reducers 1500rpm Ratio 11 0.25kw Bwd0 Xwd1 Cycloidal Gearbox Motor Reducer sequential gearbox

Product Description

XWD2/ XWD3/XWD4/XWD5/XWD6/XWD7 /XWD8 gearbox with ac motor 

Cycloidal reducer adopts meshing cycloid pin gear, planetary transmission principle, so usually also called planetary cycloid reducer.  Planetary cycloidal reducer can be widely used in petroleum, environmental protection, chemical, cement, transport, textile, pharmaceutical, food, printing, lifting, mining, metallurgy, construction, power generation and other industries.
      As a drive or reduction gear,  the machine is divided into horizontal, vertical, biaxial and straight league assembly way,etc.  Its unique stable structure can replace ordinary cylindrical gear reducer and worm gear reducer in many cases. Therefore, planetary cycloid gear reducer is widely used in various industries and fields, and is generally welcomed by the majority of users.

XWD/BWY cycloid  reducer motor details:

B series:

BW basedoard horizontal installed double axes type 

BL flange vertical installed double axes type

BWY  basedoard horizontal installed motor direct-connection type

BLY   flange vertical installed motor direct-connection type

X series:

XW basedoard horizontal installed double axes type

XL flange vertical installed double axes type

XWD basedoard horizontal installed motor direct-connection type

XLD flange vertical installed motor direct-connection type

 

 

FAQ
1, Q:what\’s your MOQ for ac gearbox motor  ?
A: 1pc is ok for each type electric gear box  motor 

2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed

3, Q: which payment way you can accept ?
A: TT, western union .

4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.

5, Q: how about your packing of speed reduction motor  ?
A: plywood case ,if size is small  ,we will pack with pallet for less 1 container 

6, Q: What information should be given, if I buy electric helical geared motor  from you ?
A: rated power,  ratio or output speed,type ,voltage , mounting way , quantity , if more is better , 
 

Application: Motor, Machinery, Agricultural Machinery
Function: Speed Changing, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step
Customization:
Available

|

Customized Request

gear gearbox

How do gear reducers enhance the efficiency of conveyor systems and robotics?

Gear reducers play a significant role in improving the efficiency of both conveyor systems and robotics by optimizing speed, torque, and control. Here’s how they contribute:

Conveyor Systems:

In conveyor systems, gear reducers enhance efficiency in the following ways:

  • Speed Control: Gear reducers allow precise control over the rotational speed of conveyor belts, ensuring that materials are transported at the desired speed for efficient production processes.
  • Torque Adjustment: By adjusting gear ratios, gear reducers provide the necessary torque to handle varying loads and prevent overloading, minimizing energy wastage.
  • Reverse Operation: Gear reducers enable smooth bidirectional movement of conveyor belts, facilitating tasks such as loading, unloading, and distribution without the need for additional components.
  • Synchronization: Gear reducers ensure synchronized movement of multiple conveyor belts in complex systems, optimizing material flow and minimizing jams or bottlenecks.

Robotics:

In robotics, gear reducers enhance efficiency through the following means:

  • Precision Movement: Gear reducers provide precise control over the movement of robot joints and arms, enabling accurate positioning and manipulation of objects.
  • Reduced Inertia: Gear reducers help reduce the inertia experienced by robotic components, allowing for quicker and more responsive movements while conserving energy.
  • Compact Design: Gear reducers offer a compact and lightweight solution for achieving various motion profiles in robotic systems, allowing for efficient use of space and resources.
  • Torque Amplification: By amplifying torque from the motor, gear reducers enable robots to handle heavier loads and perform tasks that require greater force, enhancing their overall capabilities.

By providing precise speed control, torque adjustment, and reliable motion transmission, gear reducers optimize the performance of conveyor systems and robotics, leading to improved efficiency, reduced energy consumption, and enhanced operational capabilities.

gear gearbox

How do gear reducers handle shock loads and sudden changes in torque?

Gear reducers are designed to handle shock loads and sudden changes in torque through several mechanisms that enhance their durability and reliability in challenging operating conditions.

1. Robust Construction: Gear reducers are constructed using high-strength materials and precision manufacturing techniques. This ensures that the gears, bearings, and other components can withstand sudden impacts and high torque fluctuations without deformation or failure.

2. Shock-Absorbing Features: Some gear reducer designs incorporate shock-absorbing features, such as flexible couplings, elastomeric elements, or torsionally flexible gear designs. These features help dampen and dissipate the energy from sudden shocks or torque spikes, reducing the impact on the entire system.

3. Torque Limiters: In applications where shock loads are common, torque limiters may be integrated into the gear reducer. These devices automatically disengage or slip when a certain torque threshold is exceeded, preventing damage to the gears and other components.

4. Overload Protection: Gear reducers can be equipped with overload protection mechanisms, such as shear pins or torque sensors. These mechanisms detect excessive torque and disengage the drive temporarily, allowing the system to absorb the shock or adjust to the sudden torque change.

5. Proper Lubrication: Adequate lubrication is essential for managing shock loads and sudden torque changes. High-quality lubricants reduce friction and wear, helping the gear reducer withstand dynamic forces and maintain smooth operation.

6. Dynamic Load Distribution: Gear reducers distribute dynamic loads across multiple gear teeth, which helps prevent localized stress concentrations. This feature minimizes the risk of tooth breakage and gear damage when subjected to sudden changes in torque.

By incorporating these design features and mechanisms, gear reducers can effectively handle shock loads and sudden changes in torque, ensuring the longevity and reliability of various industrial and mechanical systems.

gear gearbox

What are the benefits of using a gear reducer in industrial applications?

Gear reducers offer several benefits that make them indispensable in various industrial applications:

1. Speed Reduction: Gear reducers allow the reduction of high-speed input from motors or engines to lower, more usable output speeds for specific applications, ensuring proper equipment operation and safety.

2. Torque Increase: By leveraging the mechanical advantage of gear ratios, gear reducers can significantly increase torque output, enabling the handling of heavy loads and providing the necessary power for tasks such as lifting, conveying, and processing.

3. Precise Control: Gear reducers enable fine-tuning of rotational speed and torque, providing precise control over machinery and processes, which is crucial in industries like manufacturing, material handling, and robotics.

4. Shock Load Absorption: Gear reducers can absorb and dampen sudden shocks or changes in load, protecting both the machinery and connected components from abrupt forces that could otherwise lead to damage.

5. Versatility: With various gear types (e.g., spur, helical, worm) and designs, gear reducers can be tailored to different applications, including those requiring specific speed ratios, torque ranges, and environmental conditions.

6. Efficient Power Transmission: Gear reducers offer high mechanical efficiency, minimizing energy loss during power transmission, which is especially valuable in energy-conscious industries.

7. Compact Design: Gear reducers provide a compact solution for transmitting power and adjusting speeds, making them suitable for installations with space constraints.

8. Reliability and Longevity: Well-designed and properly maintained gear reducers can offer extended service life, contributing to reduced downtime and maintenance costs.

Overall, gear reducers enhance the performance, efficiency, and reliability of industrial equipment, making them essential components in a wide range of applications across various industries.

China high quality Planetary Gear Reducers 1500rpm Ratio 11 0.25kw Bwd0 Xwd1 Cycloidal Gearbox Motor Reducer   sequential gearbox	China high quality Planetary Gear Reducers 1500rpm Ratio 11 0.25kw Bwd0 Xwd1 Cycloidal Gearbox Motor Reducer   sequential gearbox
editor by CX 2023-10-27

China Hot selling Buy Nmrv 040/Nmrv 050 Worm Gear Speed Reducer cycloidal gearbox

Product Description

Buy NMRV040 / NMRV050 Worm Gear Speed Reducer

With your specific requirements of Flange, Ratio, Shaft,etc, we can suggest the suitable
Wrom Gearbox for you.

We supply all kinds of Worm Gearbox with own factory for more than 15 years.
Contact us to get more details and factory price with very good quality products.

 

Product Specification:

Item Worm Gearbox
Type NMRV /  NRV
Model NMRV/NRV 25/30/40/50/63/75/90/110/130/150/185
Reduction Ratio 5,7.5,10,15,20,25,30,40,50,60,80,100
Flange FA / FL or as per your demands
Matching Motor 0.06KW~15KW
Material Die-casting Aluminum Alloy
Color Blue /Silver Grey /Customized
Flange Standard PAM / IEC
Accessories Shaft, Flange, Torque arm, etc
Lubricant Synthetic Oil or Worm Gear Oil
Usage Machinery of food stuff, ceramics, chemical, packing, dyeing, wood working, glass industries, etc
Note:
1) please choose from above specifications.
2) If above options can not meet your demands, please send us your requirements(ratio, flange, mounting, application, or a picture of your old one), we will recommond you a suitable type. 

Product Parameters:

Models

Rated Power

Rated Ratio

Input Hole Dia.

Input Shaft Dia.

Output Hole Dia.

Output Shaft Dia.

NMRV571

0.06KW~0.12KW

5~60

Φ9

Φ9

Φ11

Φ11

NMRV030

0.06KW~0.25KW

5~80

Φ9(Φ11)

Φ9

Φ14

Φ14

NMRV040

0.09KW~0.55KW

5~100

Φ9(Φ11,Φ14)

Φ11

Φ18(Φ19)

Φ18

NMRV050

0.12KW~1.5KW

5~100

Φ11(Φ14,Φ19)

Φ14

Φ25(Φ24)

Φ25

NMRV063

0.18KW~2.2KW

7.5~100

Φ14(Φ19,Φ24)

Φ19

Φ25(Φ28)

Φ25

NMRV075

0.25KW~4.0KW

7.5~100

Φ14(Φ19,Φ24,Φ28)

Φ24

Φ28(Φ35)

Φ28

NMRV090

0.37KW~4.0KW

7.5~100

Φ19(Φ24,Φ28)

Φ24

Φ35(Φ38)

Φ35

NMRV110

0.55KW~7.5KW

7.5~100

Φ19(Φ24,Φ28,Φ38)

Φ28

Φ42

Φ42

NMRV130

0.75KW~7.5KW

7.5~100

Φ24(Φ28,Φ38)

Φ30

Φ45

Φ45

NMRV150

2.2KW~15KW

7.5~100

Φ28(Φ38,Φ42)

Φ35

Φ50

Φ50

Advantages:

 

Detailed Drawing will be confirmed with you before order!

Applications:

Company Profile:

Lunyee Industries Development Co., Ltd. is a leading manufacturer for factory automation (FA) products,
we focus on power transmission and motion control solutions! 

Our main production are power transmission products like AC and DC(brush/brushless) gear motor, stepper motor,
high precision planetary gearbox (spur/helical gear) for stepping motor etc. 

-WE FOCUS ON CUSTOMER SATISFACTION!

All CHINAMFG people are dedicated in customer satisfaction! We serve our customer by high quality, low price, fast delivery
and quick response on after sales service!

No matter the products are manufactured by CHINAMFG or our sub-contractors, a warranty for quality is available from us!
Lunyee use the latest equipment for manufacturing and test!

Factory:

Exhibition:

Certifications:

Our motors passed CE Certification, with high quality which has been recognized for all customers.

Packaging and Shipment:

Feedbacks:

FAQ:

Q: Are you trading company or manufacturer?
A: We are the motor manufaturer for 15 years in China.

Q: How to order?
A: send us inquiry → receive our quotation → negotiate details → confirm the sample → CHINAMFG contract/deposit →
mass production →cargo ready → balance/delivery → further cooperation

Q: How about Sample order?
A: Sample is available for you. please contact us for details.

Q: Which shipping way is available?
A: DHL, FedEx, By Sea are available. The other shipping ways are also available, please contact us if you need ship
by the other shipping way. 

Q: How long is the deliver, producing and shipping?
A: Deliver time depends on the quantity you order. usually it takes 7-25 working days.

Q: How to confirm the payment?
A: We accept payment by T/T, PayPal, the other payment ways also could be accepted, Please contact us before you
pay by the other payment ways. Also 50% deposit is available, the balance money should be paid before shipping.

Rated Products:

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Customized
Layout: Right Angle
Gear Shape: Worm
Step: Single-Step
Samples:
US$ 28.00/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gear gearbox

How do manufacturers ensure the precision of gear tooth profiles in gear reducers?

Manufacturers employ several techniques to ensure the precision of gear tooth profiles in gear reducers, which is crucial for optimal performance and efficiency:

1. Precision Machining: Gear teeth are typically machined using advanced CNC (Computer Numerical Control) machines that can achieve high levels of accuracy and repeatability. This ensures consistent gear tooth profiles across multiple components.

2. Quality Control Measures: Rigorous quality control processes, such as dimensional inspections and profile measurements, are performed at various stages of manufacturing to verify that gear tooth profiles meet the required specifications.

3. Tooth Profile Design: Engineers use specialized software and simulation tools to design gear tooth profiles with precise involute shapes and accurate dimensions. These designs are then translated into machine instructions for manufacturing.

4. Material Selection: High-quality materials with excellent wear resistance and dimensional stability are chosen to minimize the potential for deformation or inaccuracies during machining and operation.

5. Heat Treatment: Heat treatment processes, such as carburizing and quenching, are applied to enhance the surface hardness and durability of gear teeth, reducing the risk of wear and deformation over time.

6. Tooth Grinding and Finishing: After initial machining, gear teeth often undergo precision grinding and finishing processes to achieve the desired tooth profile accuracy and surface finish.

7. Post-Processing Inspection: Gear tooth profiles are inspected again after manufacturing processes to verify that the final components meet the specified tolerances and performance criteria.

8. Computer-Aided Manufacturing (CAM): CAM software is used to generate tool paths and machining instructions, enabling precise control over tool movements and material removal during gear manufacturing.

By combining these techniques and leveraging advanced manufacturing technologies, manufacturers can achieve the necessary precision in gear tooth profiles, resulting in reliable and efficient gear reducers for various industrial applications.

gear gearbox

Can gear reducers be used for both speed reduction and speed increase?

Yes, gear reducers can be utilized for both speed reduction and speed increase, depending on their design and arrangement. The functionality to either decrease or increase rotational speed is achieved by altering the arrangement of gears within the gearbox.

1. Speed Reduction: In speed reduction applications, a gear reducer is designed with gears of different sizes. The input shaft connects to a larger gear, while the output shaft is connected to a smaller gear. As the input shaft rotates, the larger gear turns the smaller gear, resulting in a decrease in output speed compared to the input speed. This configuration provides higher torque output at a lower speed, making it suitable for applications that require increased force or torque.

2. Speed Increase: For speed increase, the gear arrangement is reversed. The input shaft connects to a smaller gear, while the output shaft is connected to a larger gear. As the input shaft rotates, the smaller gear drives the larger gear, resulting in an increase in output speed compared to the input speed. However, the torque output is lower than that of speed reduction configurations.

By choosing the appropriate gear ratios and arrangement, gear reducers can be customized to meet specific speed and torque requirements for various industrial applications. It’s important to select the right type of gear reducer and configure it correctly to achieve the desired speed reduction or speed increase.

gear gearbox

What are the benefits of using a gear reducer in industrial applications?

Gear reducers offer several benefits that make them indispensable in various industrial applications:

1. Speed Reduction: Gear reducers allow the reduction of high-speed input from motors or engines to lower, more usable output speeds for specific applications, ensuring proper equipment operation and safety.

2. Torque Increase: By leveraging the mechanical advantage of gear ratios, gear reducers can significantly increase torque output, enabling the handling of heavy loads and providing the necessary power for tasks such as lifting, conveying, and processing.

3. Precise Control: Gear reducers enable fine-tuning of rotational speed and torque, providing precise control over machinery and processes, which is crucial in industries like manufacturing, material handling, and robotics.

4. Shock Load Absorption: Gear reducers can absorb and dampen sudden shocks or changes in load, protecting both the machinery and connected components from abrupt forces that could otherwise lead to damage.

5. Versatility: With various gear types (e.g., spur, helical, worm) and designs, gear reducers can be tailored to different applications, including those requiring specific speed ratios, torque ranges, and environmental conditions.

6. Efficient Power Transmission: Gear reducers offer high mechanical efficiency, minimizing energy loss during power transmission, which is especially valuable in energy-conscious industries.

7. Compact Design: Gear reducers provide a compact solution for transmitting power and adjusting speeds, making them suitable for installations with space constraints.

8. Reliability and Longevity: Well-designed and properly maintained gear reducers can offer extended service life, contributing to reduced downtime and maintenance costs.

Overall, gear reducers enhance the performance, efficiency, and reliability of industrial equipment, making them essential components in a wide range of applications across various industries.

China Hot selling Buy Nmrv 040/Nmrv 050 Worm Gear Speed Reducer   cycloidal gearbox	China Hot selling Buy Nmrv 040/Nmrv 050 Worm Gear Speed Reducer   cycloidal gearbox
editor by CX 2023-10-20

China Standard Cycloidal Reducer with Motor Speed Reduction Gearboxes Industrial Cycloid Gear Drive Pin Wheel Double Shaft Style Durable Professional Bw Bwd Bl Bld Bwe Series car gearbox

Product Description

Cycloidal Reducer with Motor Speed Reduction Gearboxes Industrial Cycloid Gear Drive Pin Wheel Double Shaft Style Durable Professional BW BWD Bl Bld BWE Series

Application of Cycloidal Reducer

Cycloidal reducers are used in a wide variety of applications where high precision, low noise, and high torque are required. Some of the most common applications include:

  • Machine tools: Cycloidal reducers are used in machine tools to transmit power from the motor to the cutting tool. This allows the cutting tool to move with high precision, low noise, and high torque.
  • Robotics: Cycloidal reducers are used in robotics to transmit power from the motor to the robot’s joints. This allows the robot to move with high precision, low noise, and high torque.
  • Medical equipment: Cycloidal reducers are used in medical equipment, such as surgical instruments and medical imaging equipment. This allows the equipment to move with high precision, low noise, and high torque.
  • Aerospace: Cycloidal reducers are used in aerospace applications, such as aircraft and spacecraft. This allows the aircraft and spacecraft to move with high precision, low noise, and high torque.
  • Automotive: Cycloidal reducers are used in automotive applications, such as power steering systems and transmissions. This allows the power steering system and transmission to move with high precision, low noise, and high torque.

Cycloidal reducers have a number of advantages over other types of gearboxes, including:

  • High precision: Cycloidal reducers can achieve high precision movements.
  • Low noise: Cycloidal reducers operate quietly.
  • Long life: Cycloidal reducers have a long life.
  • Compact size: Cycloidal reducers are typically compact in size.
  • Efficiency: Cycloidal reducers are efficient, which means that they can transmit power with minimal loss.

Cycloidal reducers also have some disadvantages, including:

  • High cost: Cycloidal reducers are typically more expensive than other types of gearboxes.
  • Sensitive to lubrication: Cycloidal reducers are sensitive to lubrication and require regular lubrication.

Overall, cycloidal reducers are a versatile and reliable type of gear reducer that can be used in a variety of applications. They are a good choice for applications where high precision, low noise, high torque, and compact size are required.

Here are some additional details about the advantages of cycloidal reducers:

  • High precision: Cycloidal reducers can achieve high precision movements because they use a rolling contact between the gears, rather than a sliding contact. This rolling contact reduces friction and wear, which in turn helps to improve precision.
  • Low noise: Cycloidal reducers operate quietly because they use a rolling contact between the gears. This rolling contact reduces friction and vibration, which in turn helps to reduce noise.
  • Long life: Cycloidal reducers have a long life because they use a rolling contact between the gears. This rolling contact reduces friction and wear, which in turn helps to extend the life of the gears.
  • Compact size: Cycloidal reducers are typically compact in size because they use a rolling contact between the gears. This rolling contact allows the gears to be made smaller, which in turn helps to reduce the size of the reducer.
  • Efficiency: Cycloidal reducers are efficient, which means that they can transmit power with minimal loss. This is because they use a rolling contact between the gears, which reduces friction.

Overall, cycloidal reducers offer a number of advantages over other types of gearboxes. They are a good choice for applications where high precision, low noise, high torque, compact size, and efficiency are required.

Cycloidal advantages over other styles of gearing;

Capable of handling larger “shock” loads (>500%) of rating compared to worm, helical, etc.

High reduction ratios and torque density in a compact dimensional footprint

Exceptional “built-in” overhung load carrying capability

High efficiency (>95%) per reduction stage

Minimal reflected inertia to motor for longer service life

Just ridiculously rugged as all get-out

The overall CHINAMFG design proves to be extremely durable, and it requires minimal maintenance following installation. The CHINAMFG is the most dependable reducer in the industrial marketplace, and it is a perfect fit for applications in heavy industry such as oil & gas, primary and secondary steel processing, industrial food production, metal cutting and forming machinery, wastewater treatment, extrusion equipment, among others.

us
 

Function: Speed Changing, Speed Reduction, Speed Increase
Layout:
Hardness:
Installation:
Step:
Type:
Samples:
US$ 999/Piece
1 Piece(Min.Order)

|
Request Sample

gear gearbox

What are the considerations for choosing the appropriate lubrication for gear reducers?

Choosing the appropriate lubrication for gear reducers is crucial for ensuring optimal performance, longevity, and efficiency. Several considerations should be taken into account when selecting the right lubrication:

1. Load and Torque: The magnitude of the load and torque transmitted by the gear reducer affects the lubrication’s viscosity and film strength requirements. Heavier loads may necessitate higher viscosity lubricants.

2. Operating Speed: The speed at which the gear reducer operates impacts the lubrication’s ability to maintain a consistent and protective film between gear surfaces.

3. Temperature Range: Consider the temperature range of the operating environment. Lubricants with suitable viscosity indexes are crucial to maintaining performance under varying temperature conditions.

4. Contaminant Exposure: If the gear reducer is exposed to dust, dirt, water, or other contaminants, the lubrication should have proper sealing properties and resistance to contamination.

5. Lubrication Interval: Determine the desired maintenance interval. Some lubricants require more frequent replacement, while others offer extended operational periods.

6. Compatibility with Materials: Ensure that the chosen lubricant is compatible with the materials used in the gear reducer, including gears, bearings, and seals.

7. Noise and Vibration: Some lubricants have properties that can help reduce noise and dampen vibrations, improving the overall user experience.

8. Environmental Impact: Consider environmental regulations and sustainability goals when selecting lubricants.

9. Manufacturer Recommendations: Follow the manufacturer’s recommendations and guidelines for lubrication type, viscosity grade, and maintenance intervals.

10. Monitoring and Analysis: Implement a lubrication monitoring and analysis program to assess lubricant condition and performance over time.

By carefully evaluating these considerations and consulting with lubrication experts, industries can choose the most suitable lubrication for their gear reducers, ensuring reliable and efficient operation.

gear gearbox

What maintenance practices are essential for prolonging the lifespan of gear reducers?

Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:

  • 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
  • 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
  • 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
  • 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
  • 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
  • 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
  • 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
  • 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
  • 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
  • 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.

By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.

gear gearbox

Function of Gear Reducers in Mechanical Systems

A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.

The primary function of a gear reducer in mechanical systems is to:

  • Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
  • Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.

Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.

China Standard Cycloidal Reducer with Motor Speed Reduction Gearboxes Industrial Cycloid Gear Drive Pin Wheel Double Shaft Style Durable Professional Bw Bwd Bl Bld Bwe Series   car gearbox	China Standard Cycloidal Reducer with Motor Speed Reduction Gearboxes Industrial Cycloid Gear Drive Pin Wheel Double Shaft Style Durable Professional Bw Bwd Bl Bld Bwe Series   car gearbox
editor by CX 2023-10-16

China factory 0.75kw Horizontal Cycloidal Pin Wheel Gear Reducer components of gearbox

Product Description

XWD2/ XWD3/XWD4/XWD5/XWD6/XWD7 /XWD8 gearbox with ac motor 

Cycloidal reducer adopts meshing cycloid pin gear, planetary transmission principle, so usually also called planetary cycloid reducer.  Planetary cycloidal reducer can be widely used in petroleum, environmental protection, chemical, cement, transport, textile, pharmaceutical, food, printing, lifting, mining, metallurgy, construction, power generation and other industries.
      As a drive or reduction gear,  the machine is divided into horizontal, vertical, biaxial and straight league assembly way,etc.  Its unique stable structure can replace ordinary cylindrical gear reducer and worm gear reducer in many cases. Therefore, planetary cycloid gear reducer is widely used in various industries and fields, and is generally welcomed by the majority of users.

XWD/BWY cycloid  reducer motor details:

B series:

BW basedoard horizontal installed double axes type 

BL flange vertical installed double axes type

BWY  basedoard horizontal installed motor direct-connection type

BLY   flange vertical installed motor direct-connection type

X series:

XW basedoard horizontal installed double axes type

XL flange vertical installed double axes type

XWD basedoard horizontal installed motor direct-connection type

XLD flange vertical installed motor direct-connection type

 

 

FAQ
1, Q:what\’s your MOQ for ac gearbox motor  ?
A: 1pc is ok for each type electric gear box  motor 

2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed

3, Q: which payment way you can accept ?
A: TT, western union .

4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.

5, Q: how about your packing of speed reduction motor  ?
A: plywood case ,if size is small  ,we will pack with pallet for less 1 container 

6, Q: What information should be given, if I buy electric helical geared motor  from you ?
A: rated power,  ratio or output speed,type ,voltage , mounting way , quantity , if more is better , 
 

Application: Motor, Machinery, Agricultural Machinery
Function: Speed Changing, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step
Customization:
Available

|

Customized Request

gear gearbox

Can you provide real-world examples of products that use gear reducer technology?

Certainly! Gear reducer technology is widely used in various industries and products to enhance performance and efficiency. Here are some real-world examples:

1. Industrial Machinery: Gear reducers are commonly used in manufacturing machinery, such as conveyor systems, material handling equipment, and assembly lines, where they help control speed and torque for precise operations.

2. Wind Turbines: Wind turbines utilize gear reducers to transform the low rotational speed of the wind turbine rotor into the higher speed needed for electricity generation, optimizing energy conversion.

3. Automotive Transmissions: Automobiles use gear reducers as part of their transmissions to optimize power delivery from the engine to the wheels, allowing the vehicle to operate efficiently at different speeds.

4. Robotics: Robotic systems rely on gear reducers to control the movement and articulation of robot arms, enabling precise and controlled motion for various applications.

5. Printing Presses: Gear reducers are integral to printing presses, ensuring accurate and synchronized movement of printing plates, rollers, and paper feed mechanisms.

6. Conveyor Belts: Conveyor systems in industries like mining, agriculture, and logistics use gear reducers to regulate the movement of materials along the conveyor belts.

7. Packaging Machinery: Gear reducers play a crucial role in packaging machines, controlling the speed and movement of packaging materials, filling mechanisms, and sealing components.

8. Cranes and Hoists: Cranes and hoists rely on gear reducers to lift heavy loads with precision and control, ensuring safe and efficient material handling.

9. Pumps and Compressors: Gear reducers are utilized in pumps and compressors to regulate fluid flow and pressure, optimizing energy usage in fluid transportation systems.

10. Agriculture Equipment: Tractors and other agricultural machinery use gear reducers to adjust the speed and power delivery for different tasks, such as plowing, planting, and harvesting.

These examples demonstrate the diverse applications of gear reducer technology across various industries, showcasing their role in enhancing efficiency, control, and performance in a wide range of products and systems.

gear gearbox

Can gear reducers be used for both speed reduction and speed increase?

Yes, gear reducers can be utilized for both speed reduction and speed increase, depending on their design and arrangement. The functionality to either decrease or increase rotational speed is achieved by altering the arrangement of gears within the gearbox.

1. Speed Reduction: In speed reduction applications, a gear reducer is designed with gears of different sizes. The input shaft connects to a larger gear, while the output shaft is connected to a smaller gear. As the input shaft rotates, the larger gear turns the smaller gear, resulting in a decrease in output speed compared to the input speed. This configuration provides higher torque output at a lower speed, making it suitable for applications that require increased force or torque.

2. Speed Increase: For speed increase, the gear arrangement is reversed. The input shaft connects to a smaller gear, while the output shaft is connected to a larger gear. As the input shaft rotates, the smaller gear drives the larger gear, resulting in an increase in output speed compared to the input speed. However, the torque output is lower than that of speed reduction configurations.

By choosing the appropriate gear ratios and arrangement, gear reducers can be customized to meet specific speed and torque requirements for various industrial applications. It’s important to select the right type of gear reducer and configure it correctly to achieve the desired speed reduction or speed increase.

gear gearbox

What are the benefits of using a gear reducer in industrial applications?

Gear reducers offer several benefits that make them indispensable in various industrial applications:

1. Speed Reduction: Gear reducers allow the reduction of high-speed input from motors or engines to lower, more usable output speeds for specific applications, ensuring proper equipment operation and safety.

2. Torque Increase: By leveraging the mechanical advantage of gear ratios, gear reducers can significantly increase torque output, enabling the handling of heavy loads and providing the necessary power for tasks such as lifting, conveying, and processing.

3. Precise Control: Gear reducers enable fine-tuning of rotational speed and torque, providing precise control over machinery and processes, which is crucial in industries like manufacturing, material handling, and robotics.

4. Shock Load Absorption: Gear reducers can absorb and dampen sudden shocks or changes in load, protecting both the machinery and connected components from abrupt forces that could otherwise lead to damage.

5. Versatility: With various gear types (e.g., spur, helical, worm) and designs, gear reducers can be tailored to different applications, including those requiring specific speed ratios, torque ranges, and environmental conditions.

6. Efficient Power Transmission: Gear reducers offer high mechanical efficiency, minimizing energy loss during power transmission, which is especially valuable in energy-conscious industries.

7. Compact Design: Gear reducers provide a compact solution for transmitting power and adjusting speeds, making them suitable for installations with space constraints.

8. Reliability and Longevity: Well-designed and properly maintained gear reducers can offer extended service life, contributing to reduced downtime and maintenance costs.

Overall, gear reducers enhance the performance, efficiency, and reliability of industrial equipment, making them essential components in a wide range of applications across various industries.

China factory 0.75kw Horizontal Cycloidal Pin Wheel Gear Reducer   components of gearbox	China factory 0.75kw Horizontal Cycloidal Pin Wheel Gear Reducer   components of gearbox
editor by CX 2023-10-07

China supplier Bwd3 Horizontal Cycloidal Pinwheel Gear Speed Reducer with Electrical Motor gearbox engine

Product Description

XWD2/ XWD3/XWD4/XWD5/XWD6/XWD7 /XWD8 gearbox with ac motor 

Cycloidal reducer adopts meshing cycloid pin gear, planetary transmission principle, so usually also called planetary cycloid reducer.  Planetary cycloidal reducer can be widely used in petroleum, environmental protection, chemical, cement, transport, textile, pharmaceutical, food, printing, lifting, mining, metallurgy, construction, power generation and other industries.
      As a drive or reduction gear,  the machine is divided into horizontal, vertical, biaxial and straight league assembly way,etc.  Its unique stable structure can replace ordinary cylindrical gear reducer and worm gear reducer in many cases. Therefore, planetary cycloid gear reducer is widely used in various industries and fields, and is generally welcomed by the majority of users.

XWD/BWY cycloid  reducer motor details:

B series:

BW basedoard horizontal installed double axes type 

BL flange vertical installed double axes type

BWY  basedoard horizontal installed motor direct-connection type

BLY   flange vertical installed motor direct-connection type

X series:

XW basedoard horizontal installed double axes type

XL flange vertical installed double axes type

XWD basedoard horizontal installed motor direct-connection type

XLD flange vertical installed motor direct-connection type

 

 

FAQ
1, Q:what\’s your MOQ for ac gearbox motor  ?
A: 1pc is ok for each type electric gear box  motor 

2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed

3, Q: which payment way you can accept ?
A: TT, western union .

4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.

5, Q: how about your packing of speed reduction motor  ?
A: plywood case ,if size is small  ,we will pack with pallet for less 1 container 

6, Q: What information should be given, if I buy electric helical geared motor  from you ?
A: rated power,  ratio or output speed,type ,voltage , mounting way , quantity , if more is better , 
 

Application: Motor, Machinery, Agricultural Machinery
Function: Speed Changing, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step
Customization:
Available

|

Customized Request

gear gearbox

How do manufacturers ensure the precision of gear tooth profiles in gear reducers?

Manufacturers employ several techniques to ensure the precision of gear tooth profiles in gear reducers, which is crucial for optimal performance and efficiency:

1. Precision Machining: Gear teeth are typically machined using advanced CNC (Computer Numerical Control) machines that can achieve high levels of accuracy and repeatability. This ensures consistent gear tooth profiles across multiple components.

2. Quality Control Measures: Rigorous quality control processes, such as dimensional inspections and profile measurements, are performed at various stages of manufacturing to verify that gear tooth profiles meet the required specifications.

3. Tooth Profile Design: Engineers use specialized software and simulation tools to design gear tooth profiles with precise involute shapes and accurate dimensions. These designs are then translated into machine instructions for manufacturing.

4. Material Selection: High-quality materials with excellent wear resistance and dimensional stability are chosen to minimize the potential for deformation or inaccuracies during machining and operation.

5. Heat Treatment: Heat treatment processes, such as carburizing and quenching, are applied to enhance the surface hardness and durability of gear teeth, reducing the risk of wear and deformation over time.

6. Tooth Grinding and Finishing: After initial machining, gear teeth often undergo precision grinding and finishing processes to achieve the desired tooth profile accuracy and surface finish.

7. Post-Processing Inspection: Gear tooth profiles are inspected again after manufacturing processes to verify that the final components meet the specified tolerances and performance criteria.

8. Computer-Aided Manufacturing (CAM): CAM software is used to generate tool paths and machining instructions, enabling precise control over tool movements and material removal during gear manufacturing.

By combining these techniques and leveraging advanced manufacturing technologies, manufacturers can achieve the necessary precision in gear tooth profiles, resulting in reliable and efficient gear reducers for various industrial applications.

gear gearbox

What factors should be considered when selecting the right gear reducer?

Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:

  • 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
  • 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
  • 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
  • 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
  • 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
  • 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
  • 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
  • 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
  • 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
  • 10. Cost: Compare the initial cost and long-term value of different gear reducer options.

By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.

gear gearbox

How do gear reducers handle variations in input and output speeds?

Gear reducers are designed to handle variations in input and output speeds through the use of different gear ratios and configurations. They achieve this by utilizing intermeshing gears of varying sizes to transmit torque and control rotational speed.

The basic principle involves connecting two or more gears with different numbers of teeth. When a larger gear (driving gear) engages with a smaller gear (driven gear), the rotational speed of the driven gear decreases while the torque increases. This reduction in speed and increase in torque enable gear reducers to efficiently adapt to variations in input and output speeds.

The gear ratio is a critical factor in determining how much the speed and torque change. It is calculated by dividing the number of teeth on the driven gear by the number of teeth on the driving gear. A higher gear ratio results in a greater reduction in speed and a proportionate increase in torque.

Planetary gear reducers, a common type, use a combination of gears including sun gears, planet gears, and ring gears to achieve different speed reductions and torque enhancements. This design provides versatility in handling variations in speed and torque requirements.

In summary, gear reducers handle variations in input and output speeds by using specific gear ratios and gear arrangements that enable them to efficiently transmit power and control motion characteristics according to the application’s needs.

China supplier Bwd3 Horizontal Cycloidal Pinwheel Gear Speed Reducer with Electrical Motor   gearbox engineChina supplier Bwd3 Horizontal Cycloidal Pinwheel Gear Speed Reducer with Electrical Motor   gearbox engine
editor by CX 2023-09-26

China Custom Precision Cycloidal Gear Reducer for Industrial Robots Qy-40e Model supplier

Product Description

  Precision Cycloidal Gear Reducer for Industrial Robots Qy-40e Model

     Research and development in new materials, new technology and new equipment, has accumulated rich experience and profound heritage in material technology (casting, welding, forging, heat treatment, surface engineering, etc.), has internationally advanced well and box carburizing CZPT production lines, etc., and is at the leading level in gear heat treatment in China, providing strong process material support for precision reducers, rail transportation equipment, wind power equipment, etc.
Manufacturing process platform
     Perfect core component processing process system development technology, with micron/submicron level processing equipment, self-developed full-process high-precision special tooling. Formed professional assembly line for precision cycloidal transmission system and gear transmission system.

Test and inspection platform
     Relying on the company’s approved test and inspection centre, strict testing of raw materials, stable control of dimensional stability of parts throughout their life cycle, and the development of 0.5um-level precision testing specifications. Professional and efficient performance testing platforms as well as life verification platforms are installed and applied for assessment at the same time to make a comprehensive evaluation of the usage conditions and issue inspection reports.

Characteristics

Main bearing built-in High reliability and low total cost
Secondary speed reduction mechanism Low vibration and low inertia
Planetary frame supporting mechanism High torsional rigidity, low vibration, high impact resistance
Roller bearing contacting mechanism Low starting torque, low wear, long life, small backlash
Cycloid pinwheel mechanism Small gap and high impact resistance

 

Detailed Photos

 

Our Advantages

 

We have world-class manufacturing equipment, processes like casting, forging,welding, heat treatment, machining, gearing, can all be done in house.

CRRC QSYRI engages in the research of casting processes and material technologies, along with the development and manufacture of various castings, including cast steel, cast iron, nonferrous metals, high-temperature alloys, stainless steel and cobalt-base alloys, of which high-phosphorous brake shoe, Grade B steel, Grade B+ steel, Grade C steel and Grade E steel, and their manufacturing technologies have been popularized successfully in railway industry.Low-pressure casting Centrifugal casting Metal mold casting Green CZPT Resin CZPT Pre-coated CZPT Sodium silicate CZPT Precision investment casting Bimetal liner preparation CZPT software for solidification simulation Cast steel, cast iron, aluminum alloy and magnesium alloy development.

The company is also engaged in the R&D of precision forging, heat treatment and product. Its forgings for large-capacity dampers, ND5 major-minor connecting rods, axle of 2000mm, brake disc and gear have been used widely in railway industry. Its forgings of high temperature alloy turbine blade has been used for gas turbine in war ships. Its valve body forgings have been used for petroleum industry. The company owns an internationally advanced electric screw press with a maximum pressure of 22,000 t.
Forging CAD/CAE
Controlled atmosphere heat treatment Precision forging of nonferrous,ferrous metals, stainless steel, high temperature alloy, titanium alloy

The company involves in the R& D of various heat treatment processes and quenching mediums, including cemented quenching, carbon-nitriding, induction quenching and tufftriding. The company operates internationally advanced pit-type and box-type carburizing CZPT production lines, as well as quenching press and induction quenching machine production lines introduced from Germany, and keeps ahead in the country in terms of gear heat treatment technology.Controlled atmosphere carburizationSalt bath tuffnitriding Fast and deep ion nitriding Medium & high-frequency quenching and equipment design Heat treatment deformation control.

The company is devoted to the R&D of welding processes and equipment for stainless steel, aluminum alloy and alloy steel. The company is equipped with advanced welding and cutting equipment including longitudinal sheet welding machines, NC air plasma cutters, Miller aluminum alloy welding machines, LVD NC sheet shearing and bending machines, large-sized vacuum brazing furnace, and has developed and manufactured aluminum air reservoirs, water tank, battery box, water-cooled radiators.

The company is also dedicated to the R & D of surface repairing and hardening technologies for large-sized components with flame-spraying, plasma spraying and electrobrush-plating techniques. Its Miller plasma spraying system can produce transferred coatings of metals, alloys and ceramics.
Flame spraying, arc spraying, plasma spraying, and the equipment Electroplating, chemical plating and electro brush platingChemical surface treatment includinganodizing, chemical oxidizing, passivating,phosphating and coloring

Company Profile

Rail transit equipment, automobiles and new energy vehicles, ships and marine engineering equipment, aerospace vehicles, energy-saving and environmental protection equipment, wind power generation equipment, mining machinery, robot parts, construction machinery, mechanical and electrical equipment, transmission devices, instrumentation, electronic appliances, plastics R&D, design, manufacture, sales, repair, leasing, and technical services of products, metal products and parts; Mold manufacturing, sales, repair, and technical services; Metal casting, forging, and welding; Surface treatment and heat treatment; Orbital welding Engineering construction; Product testing and testing; Professional technical and operational skills training (excluding vocational certificate training recognized by the state), technical and management consulting, conference services; Rental of self-owned houses and equipment; Self-operated and agency of various commodities and technology import and export business (except for goods and technologies that are restricted by the state or prohibited from import and export); Design and produce print advertisements, and use the company’s public publications to publish domestic advertisements.

Cooperation case display

 

Certifications

 

FAQ

1. How long is the product warranty period?
A: Two years.

2, how to place an order to our company?
A: After the products you need are confirmed by both parties, our company will CZPT a contract with you, and we will execute the delivery and other related matters according to the contract terms.

3. How to distribute the product?
A: We generally provide FOB prices, and the freight is borne by the buyer. If the buyer has the demand, we can also provide CIF price, our company is responsible for shipping products.

4. Settlement currency?
A: We can settle in RMB, USD and Euro.

5. Return policy?
A: In case of any problem with the product, the 2 parties shall negotiate a return or exchange according to the terms and conditions of the contract.

6. After-sales problems?
A: If there is a quality problem during the warranty period, our company will answer it to the customer within 24 hours. If the problem is more serious, our company will arrive at the customer site within a week to answer it. Products beyond the warranty period we provide maintenance services, provide paid replacement parts, provide paid customer on-site service.

7, how to buy the fragile and consumable parts in the product?
A: Our company will make a list of vulnerable and consumable parts and provide channels for purchase.

 

gear gearbox

What factors should be considered when selecting the right gear reducer?

Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:

  • 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
  • 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
  • 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) bgear gearbox

    Can gear reducers be customized for specific industrial needs and requirements?

    Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:

    1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.

    2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.

    3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.

    4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.

    5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.

    6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.

    7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.

    8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.

    By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.

    ased on your application’s torque, precision, and efficiency requirements.

  • 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
  • 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
  • 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
  • 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
  • 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
  • 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
  • 10. Cost: Compare the initial cost and long-term value of different gear reducer options.

By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.

Application: Machinery
Hardness: Hardened Tooth Surface
Gear Shape: Cycloidal Gear
Step: Double-Step
Type: Planetary Gear Reducer
Weight: 9.3kg
Customization:
Available

|

Customized Request

gear gearbox

Can you explain the different types of gear reducers available in the market?

There are several types of gear reducers commonly used in industrial applications:

1. Spur Gear Reducers: These reducers have straight teeth and are cost-effective for applications requiring moderate torque and speed reduction. They are efficient but may produce more noise compared to other types.

2. Helical Gear Reducers: Helical gears have angled teeth, which provide smoother and quieter operation compared to spur gears. They offer higher torque capacities and are suitable for heavy-duty applications.

3. Bevel Gear Reducers: Bevel gears have conical shapes and intersect at an angle, allowing them to transmit power between non-parallel shafts. They are commonly used in applications where shafts intersect at 90 degrees.

4. Worm Gear Reducers: Worm gears consist of a worm (screw) and a mating gear (worm wheel). They offer high torque reduction and are used for applications requiring high ratios, although they can be less efficient.

5. Planetary Gear Reducers: These reducers use a system of planetary gears to achieve high torque output in a compact design. They provide excellent torque multiplication and are commonly used in robotics and automation.

6. Cycloidal Gear Reducers: Cycloidal drives use an eccentric cam to achieve speed reduction. They offer high shock load resistance and are suitable for applications with frequent starting and stopping.

7. Harmonic Drive Reducers: Harmonic drives use a flexible spline to achieve high gear reduction ratios. They provide high precision and are commonly used in applications requiring accurate positioning.

8. Hypoid Gear Reducers: Hypoid gears have helical teeth and non-intersecting shafts, making them suitable for applications with space limitations. They offer high torque and efficiency.

Each type of gear reducer has its own advantages and limitations, and the choice depends on factors such as torque requirements, speed ratios, noise levels, space constraints, and application-specific needs.

China Custom Precision Cycloidal Gear Reducer for Industrial Robots Qy-40e Model   supplier China Custom Precision Cycloidal Gear Reducer for Industrial Robots Qy-40e Model   supplier
editor by CX 2023-08-22

China Best Sales Cycloidal B/X series transmission gearbox industrial gear Speed Reducer for Bucket Conveyors Industry gearbox and motor

Product Description

Model Number B/X Series Cycloid Reducer Frame No. 100-1000
Power: 0.75KW-55KW Input Speed: 1500/1000r/min
Enamelled Wire: 100% Copper Wire Reducer body Cast iron body
Frame No. 80-540mm Brand FOX MOTOR

Shipping Cost:

Estimated freight per unit.



gear gearbox

What maintenance practices are essential for prolonging the lifespan of gear reducers?

Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:

  • 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
  • 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
  • 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
  • 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
  • 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
  • 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
  • 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
  • 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
  • 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
  • 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.

By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.

To be negotiated
Application: Motor, Machinery, Agricultural Machinery, Mining
Hardness: Soft Tooth Surface
Installation: Vertical or Horizontal
Samples:
US$ 99/Piece
1 Piece(Min.Order)

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gear gearbox

Are there variations in gear reducer designs for specific tasks and applications?

Yes, gear reducer designs vary widely to suit specific tasks and applications across various industries. Manufacturers offer a range of gear reducer types and configurations to accommodate different requirements, including:

  • Helical Gear Reducers: These are versatile and provide smooth and efficient torque transmission. They are commonly used in applications requiring high precision and moderate speed reduction, such as conveyors, mixers, and agitators.
  • Bevel Gear Reducers: These are ideal for transmitting power between intersecting shafts. They are often used in heavy machinery, printing presses, and automotive applications.
  • Worm Gear Reducers: These provide compact solutions and are suitable for applications with higher speed reduction requirements, such as conveyor systems, winches, and elevators.
  • Planetary Gear Reducers: These offer high torque density and are used in applications demanding precise control, such as robotics, aerospace, and heavy-duty machinery.
  • Parallel Shaft Gear Reducers: Commonly used in industrial machinery, these reducers are designed for high torque and reliability.
  • Right-Angle Gear Reducers: These aregear gearbox

    How do gear reducers enhance the efficiency of conveyor systems and robotics?

    Gear reducers play a significant role in improving the efficiency of both conveyor systems and robotics by optimizing speed, torque, and control. Here’s how they contribute:

    Conveyor Systems:

    In conveyor systems, gear reducers enhance efficiency in the following ways:

    • Speed Control: Gear reducers allow precise control over the rotational speed of conveyor belts, ensuring that materials are transported at the desired speed for efficient production processes.
    • Torque Adjustment: By adjusting gear ratios, gear reducers provide the necessary torque to handle varying loads and prevent overloading, minimizing energy wastage.
    • Reverse Operation: Gear reducers enable smooth bidirectional movement of conveyor belts, facilitating tasks such as loading, unloading, and distribution without the need for additional components.
    • Synchronization: Gear reducers ensure synchronized movement of multiple conveyor belts in complex systems, optimizing material flow and minimizing jams or bottlenecks.

    Robotics:

    In robotics, gear reducers enhance efficiency through the following means:

    • Precision Movement: Gear reducers provide precise control over the movement of robot joints and arms, enabling accurate positioning and manipulation of objects.
    • Reduced Inertia: Gear reducers help reduce the inertia experienced by robotic components, allowing for quicker and more responsive movements while conserving energy.
    • Compact Design: Gear reducers offer a compact and lightweight solution for achieving various motion profiles in robotic systems, allowing for efficient use of space and resources.
    • Torque Amplification: By amplifying torque from the motor, gear reducers enable robots to handle heavier loads and perform tasks that require greater force, enhancing their overall capabilities.

    By providing precise speed control, torque adjustment, and reliable motion transmission, gear reducers optimize the performance of conveyor systems and robotics, leading to improved efficiency, reduced energy consumption, and enhanced operational capabilities.

    used when space limitations require a change in shaft direction, commonly found in packaging equipment and conveyors.

Each type of gear reducer has unique features and benefits that make it suitable for specific tasks. Manufacturers often provide customization options to tailor gear reducers to the precise requirements of an application, including gear ratios, mounting options, and input/output configurations.

Therefore, the variation in gear reducer designs allows industries to select the most appropriate type based on factors such as torque, speed, space constraints, precision, and environmental conditions.

China Best Sales Cycloidal B/X series transmission gearbox industrial gear Speed Reducer for Bucket Conveyors Industry   gearbox and motor	China Best Sales Cycloidal B/X series transmission gearbox industrial gear Speed Reducer for Bucket Conveyors Industry   gearbox and motor
editor by CX 2023-08-17

China Hot selling Low Speed High Torque Cycloidal Pin Wheel Gear Speed Reducer near me manufacturer

Merchandise Description

Complex parameters
 

Model Power P(kW) ratio
(i)
Rotate velocity
N(RPM)
Output torque
 T (N. m)
09#-9# .twelve – 90 seven -650000 seventeen-a hundred and fifty five top to 30000

Characteristics

– Hugely Standard Modular Made
–  Good quality content guarantees the solution trustworthiness
–  High Power,Compact Dimension
–  Extended Provider Lifestyle
–  Reduced Sound
–  High Performance
–  Large radial loading potential
–  Axial load capability of up to 5% of radial load
 
Software examples

–  Belt conveyor drives
–  Bucket elevator drives
–  Agitator drives
–  Hoisting gear drives
–  Travelling gear drives
–  Paper device drives
–  Dryer drives
–  Water screw drives

Set up

Business office Block

Office Personnel

 

When looking at a reducer vs a gearbox, frequently the only big difference is terminology. This is because all reducers are gearboxes. Even so, not all gearboxes are retarders. This might sound complex, but it is really really simple. A reducer is a gear set in between the motor and the machine. The goal of the reducer is to decrease the rotational speed transferred amongst these two endpoints. The reducer amplifies and multiplies the torque (enter) developed by the motor. 2nd, a reducer, as the name indicates, reduces the pace of the enter (output in rpm) so that the output is the right pace. The term “gearbox” is just a generic time period utilised for the gear prepare between the motor and the machine. Therefore, all reducers are gearboxes. Even so, not all gearboxes decrease input velocity. Despite the fact that uncommon, gearboxes can in fact enhance input speeds. By much the most frequent kind of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
Gearboxes go by a lot of diverse names, like gear drives, velocity reducers, equipment reducers, speed reducers, and gear motors. All terms are utilized interchangeably when referring to inline gear reducers. Our stock consists of a vast range of gear reducers for high velocity, substantial precision purposes with enter speeds up to 4000 RPM.

China Hot selling Low Speed High Torque Cycloidal Pin Wheel Gear Speed Reducer     near me manufacturer

China factory Cheap Cycloidal Pin Gear Speed Reducer Xwd2 Xwd3 Xwd4 with Horizontal Single Reduction Motor wholesaler

Solution Description

         SC Transmission Cycloidal gearbox Cyclo Drive

  BLY XLY High strength cycloidal pin wheel reducer with 2.2kw motor

Product Description

 

Cycloidal Speed Reducer

owing to exceptional help, a variety of large good quality goods and solutions, intense fees and effective delivery, we consider enjoyment in an excellent recognition among our customers. We are an energetic enterprise with vast market place for Cycloidal Speed Reducer, Helical Equipment Box , Cycloidal Pinwheel Speed Reduc… , Electric Motor Gearbox , Our organization is continuing to provide consumers with substantial quality, competitive price and well timed shipping and delivery. We sincerely welcome close friends from all more than the planet to cooperate with us and enlarge our enterprise. If you are fascinated in our items, remember to come to feel free of charge to contact us. We would love to give you with even more details.

Software:
Cycloidal reducer adopts meshing cycloid pin equipment, planetary transmission principle, so typically also referred to as planetary cycloid reducer, planetary cycloidal reducer can be commonly utilised in petroleum, environmental defense, chemical, cement, transportation, textile, pharmaceutical, foodstuff, printing, lifting, mining, metallurgy, design, electrical power era and other industries, as a driver or reduction equipment, the device is divided into horizontal, vertical, biaxial and straight league this kind of as assembly way. Its exclusive stable framework in numerous circumstances can substitute the common cylindrical equipment reducer and worm gear reducer, for that reason, planetary cycloid gear reducer is widely utilized in different industries and fields, by the majority of end users usually welcome.

Cycloidal Reducer 
Electricity assortment:.12-90KW
Transmission ration selection:7-650000
Output torque(Kn.m):prime to 30
 

Item Parameters

 

 

Business Profile

FAQ

 

Transport

These compact, light-weight, low backlash inline gear reducers have been at first designed for encoder programs. They are also appropriate for several other generate systems. Encoder gear reducers have a really reduced minute of inertia at the shaft input and are rated for enter speeds up to 3000 rpm. Two body dimensions are available with equipment ratios from 4.96:1 to 3600:1. Our encoder gearbox sync pads are accessible from inventory.
When searching at a reducer vs a gearbox, typically the only distinction is terminology. This is due to the fact all reducers are gearboxes. However, not all gearboxes are retarders. This may possibly audio difficult, but it is truly quite straightforward. A reducer is a gear set amongst the motor and the machine. The purpose of the reducer is to minimize the rotational speed transferred among these two endpoints. The reducer amplifies and multiplies the torque (enter) produced by the motor. Next, a reducer, as the identify indicates, minimizes the speed of the enter (output in rpm) so that the output is the proper pace. The term “gearbox” is just a generic phrase used for the equipment prepare between the motor and the equipment. Therefore, all reducers are gearboxes. Nevertheless, not all gearboxes minimize enter pace. Although uncommon, gearboxes can in fact increase enter speeds. By considerably the most frequent type of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.

China factory Cheap Cycloidal Pin Gear Speed Reducer Xwd2 Xwd3 Xwd4 with Horizontal Single Reduction Motor     wholesaler