Tag Archives: car reducer

China Professional High Precision Low Backlash Spur Helical Gear Planetary Reducer for Servo Motor car gearbox

Product Description

Product Parameters

 

 

Product type   PL40   PL60   PL80 PL90 PL120  PL160 Reducion rqatio Number of stage

Rated output torque

N.M 4.5  12   40  40  80 400 3 1
6  16   50  50 100 450 4
6  16   50  50 110 450 5
5  15   45  45 120 450 8
5  15   45  45 120 305 10
16.5 44   110 110 210 …      … · 9 2
18 44   120 120 260 800 12
18 40   110 110 230 700 15
  20 44   120 120 260 800 16
  20 44   120 120 260 800 20
18 40   110 110 230 700 25
  20 44   120 120 260 800 32
18 40   110 110 230 700 40
  7.5  18   50  50 120 450 64
  20 44   120 120 260 / 60 3
  20 44   120 120 260 / 80
  20 44   120 120 260 / 100
18 40   110 110 230 / 120
  20 44   120 120 260   160
18 40   110 110 230 1 200
  20 44   120 120 260   256
18 40   110 110 230 1 320
  7.5  18   50  50 120   512
Life Hour 30,000   
Instant stop torque N.M Two times of rated output torque  
 
Product type PI40   PL60 PL80 PL90  PL120 PL160   Number of stage
max radial torque 160 340 650 650  1500 4200 N  
max axial torque 160 450 900 900  2100 6000 N  
Full load efficiency 97 % 1
2

3

94
90
weight 0.4 0.9 2.1 2.1 6 18 kg 1
2
3
0.5 1.1 2.6 2.6 8 22
0.6 1.3 3.1 3.1 9.5 /
operating temperature -25ºC~+90ºC ºC  
IP lp65  
Lubirication type Lifetime lubrication  
Mounting type Any  

Product type   PL40 PI60 PL80 PL90 PL120  PL160 Reduction ratio

Momentofinertia

 Kgcm²   0.031 0.135 0.77 0.77 2.63  12.14 3
4

5
8

10

  0.571 0.093 0.52 0.52 1.79 7.78
  0.019 0.078 0.45 0.45 1.53 6.07
  0.017 0.065 0.39 0.39 1.32 4.63
0.015 0.054 0.34 0.34 1.14 3.52
  0.030 0.131 0.74 0.74 2.56 / 9

12

15
16
20

25
32

40
64

  0.571 0.127 0.72 0.72 2.53  12.37
  0.571 0.077 0.71 0.71 1.75  12.35
  0.571 0.088 0.50 0.50 1.50 7.47
  0.019 0.075 0.44 0.44 1.49 6.65
  0.019 0.075 0.44 0.44 1.30 5.81
  0.017 0.064 0.39 0.39 1.30 4.5
  0.016 0.064 0.39 0.39 1.30 4.5
  0.016 0.064 0.39 0.39 1.30 4.5
  0.571 0.130 0.70 0.70 2.57 / 60

80
100

120
160

200
256

320
512

  0.019 0.075 0.50 0.50 1.50 /
  0.019 0.075 0.44 0.44 1.49 /
  0.571 0.130 0.70 0.70 2.50 1
  0.016 0.064 0.39 0.39 1.30  
  0.016 0.064 0.39 0.39 1.30 1
  0.016 0.064 0.39 0.39 1.30 /
  0.016 0.064 0.39 0.39 1.30 /
  0.016 0.064 0.39 0.39 1.30  
 
Product type       P140 PL60  PL80   PI90 PL120 PL160 Number of stage

Backlash

arcmin Super P1 <3 <3 <3 <3 <3 <3 1
precision P2 <8 <8 <8 <8 <8 <8
precision P1 <5 <5 <5 <5 <5 <5 2
precision P2  <10   <10 <10 <10 <10 <10
super P1 <8 <8 <8 <8 <8 <8 3
standard P2  <12   <12 <12 <12 <12 <12
 
Product type     PL40   PL60 PL80  P190 PL120 PL160  
Torsional stiffness N.M/arcmin 0.7 1.8 4.5 4.5 12 38  
Noise dB(A) 55 58 60 60 65 70  
Max output speed min-1   10000   8000 6000  6000 6000 6000  
Recommend input speed min¹   4500   4000 4000  4000 4000 3000  
1.The moment o finertia is related with input shaft. 2.Noise test standard pressure level,distance1m,measured on idle running with an input
speed of 3000rpm.

 

 

Application

 

Product Description

Precision planetary gear reducer is another name for planetary gear reducer in the industry. Its main transmission structure is planetary gear, sun gear and inner gear ring.

Compared with other gear reducers, precision planetary gear reducers have the characteristics of high rigidity, high precision (single stage can achieve less than 1 point), high transmission efficiency (single stage can achieve 97% – 98%), high torque/volume ratio, lifelong maintenance-free, etc. Most of them are installed on stepper motor and servo motor to reduce speed, improve torque and match inertia.
 

Company Profile

 

Certifications

 

 

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Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Planetary
Step: Single-Step
Type: Gear Reducer
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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Request Sample

gear gearbox

Can you provide real-world examples of products that use gear reducer technology?

Certainly! Gear reducer technology is widely used in various industries and products to enhance performance and efficiency. Here are some real-world examples:

1. Industrial Machinery: Gear reducers are commonly used in manufacturing machinery, such as conveyor systems, material handling equipment, and assembly lines, where they help control speed and torque for precise operations.

2. Wind Turbines: Wind turbines utilize gear reducers to transform the low rotational speed of the wind turbine rotor into the higher speed needed for electricity generation, optimizing energy conversion.

3. Automotive Transmissions: Automobiles use gear reducers as part of their transmissions to optimize power delivery from the engine to the wheels, allowing the vehicle to operate efficiently at different speeds.

4. Robotics: Robotic systems rely on gear reducers to control the movement and articulation of robot arms, enabling precise and controlled motion for various applications.

5. Printing Presses: Gear reducers are integral to printing presses, ensuring accurate and synchronized movement of printing plates, rollers, and paper feed mechanisms.

6. Conveyor Belts: Conveyor systems in industries like mining, agriculture, and logistics use gear reducers to regulate the movement of materials along the conveyor belts.

7. Packaging Machinery: Gear reducers play a crucial role in packaging machines, controlling the speed and movement of packaging materials, filling mechanisms, and sealing components.

8. Cranes and Hoists: Cranes and hoists rely on gear reducers to lift heavy loads with precision and control, ensuring safe and efficient material handling.

9. Pumps and Compressors: Gear reducers are utilized in pumps and compressors to regulate fluid flow and pressure, optimizing energy usage in fluid transportation systems.

10. Agriculture Equipment: Tractors and other agricultural machinery use gear reducers to adjust the speed and power delivery for different tasks, such as plowing, planting, and harvesting.

These examples demonstrate the diverse applications of gear reducer technology across various industries, showcasing their role in enhancing efficiency, control, and performance in a wide range of products and systems.

gear gearbox

What factors should be considered when selecting the right gear reducer?

Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:

  • 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
  • 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
  • 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
  • 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
  • 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
  • 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
  • 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
  • 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
  • 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
  • 10. Cost: Compare the initial cost and long-term value of different gear reducer options.

By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.

gear gearbox

What are the benefits of using a gear reducer in industrial applications?

Gear reducers offer several benefits that make them indispensable in various industrial applications:

1. Speed Reduction: Gear reducers allow the reduction of high-speed input from motors or engines to lower, more usable output speeds for specific applications, ensuring proper equipment operation and safety.

2. Torque Increase: By leveraging the mechanical advantage of gear ratios, gear reducers can significantly increase torque output, enabling the handling of heavy loads and providing the necessary power for tasks such as lifting, conveying, and processing.

3. Precise Control: Gear reducers enable fine-tuning of rotational speed and torque, providing precise control over machinery and processes, which is crucial in industries like manufacturing, material handling, and robotics.

4. Shock Load Absorption: Gear reducers can absorb and dampen sudden shocks or changes in load, protecting both the machinery and connected components from abrupt forces that could otherwise lead to damage.

5. Versatility: With various gear types (e.g., spur, helical, worm) and designs, gear reducers can be tailored to different applications, including those requiring specific speed ratios, torque ranges, and environmental conditions.

6. Efficient Power Transmission: Gear reducers offer high mechanical efficiency, minimizing energy loss during power transmission, which is especially valuable in energy-conscious industries.

7. Compact Design: Gear reducers provide a compact solution for transmitting power and adjusting speeds, making them suitable for installations with space constraints.

8. Reliability and Longevity: Well-designed and properly maintained gear reducers can offer extended service life, contributing to reduced downtime and maintenance costs.

Overall, gear reducers enhance the performance, efficiency, and reliability of industrial equipment, making them essential components in a wide range of applications across various industries.

China Professional High Precision Low Backlash Spur Helical Gear Planetary Reducer for Servo Motor   car gearbox	China Professional High Precision Low Backlash Spur Helical Gear Planetary Reducer for Servo Motor   car gearbox
editor by CX 2023-12-22

China OEM Wearable High Precision Udl Series Planetary Gear Reducer car gearbox

Product Description

Product Description

Product Characteristics:
1.High speed-regulating precision :0.5-1 rotation
2.High speed-changing range: ratio from 1:1.4 to 1:7 freely;
3.High strength and long service life
4.Convenient to regulate speed
5.Can run continuously, front to back running direction, smooth running,stable performance, and low noise.
6.Sealed fully and suitable for any environment
7.Companct structure and small volume
8.Made of high quality aluminium alloy diecast into foarming, nice appearance,light weight and non-rusty.9.Good adaptation:UDL series speed variators can be combined with all kinds of speed reducers to achive low stepless speed regulating(such as R-K-F-S Series and NMRV worm reducers).
Applications:
UDL series stepless speed variators are widely used for foodstaffs, packing, chemicals,pharmacy,plastics, paper-making, machine tools,communications and all kinds of automatic lines,pipelines and assembly lines which need speed regulating. It is a good companion for production machines.

Detailed Photos

Product Parameters

 

PERFORMANCE PARAMETER
Performance table for UDL series speed variators(n1=1400r/min)
Motor Power Model i n2(r/min) M2(Nm)
0.18KW       UDL002(UDL0.18) 1.6∽8.2 880∽170 1.5∽3
0.37KW      UDL005(UDL0.37) 1.4∽7 1000∽200 3∽6
0.75KW      UDL571(UDL0.75) 1.4∽7 1000∽200 6∽12
 1.5KW      UD571(UD1.5) 1.4∽7 1000∽200 12∽24
 2.2KW      UD030(UD2.2) 1.4∽7 1000∽200 18∽36
 3.0KW      UD040(UD3.0) 1.4∽7 1000∽200 24∽48
 4.0KW      UD050(UD4.0) 1.4∽7 1000∽200 32∽64

Outline Dimension:

Company Profile

About our company:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is  full range of RV571-150 worm reducers , also supplied hypoid helical gearbox, PC units, UDL Variators and AC Motors.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and the Middle East and so on.Our aim is to develop and innovate on the basis of high quality, and create a good reputation for reducers.
 Workshop:
Exhibition:

We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia

Packaging & Shipping

Packing information:Plastic Bags+Cartons+Wooden Cases , or on request.

Installation Instructions

To install the reducer, it is necessary to note the following issues:
1)Check the correct rotation direction of output shaft before fitting reducer to machines.
2)Before mounting, pls check shaft diameter, bore diameter, key and keyway, to be sure their dimension are not deviation; In order to keep good performance, also pls avoid assembling too tight or too loose. 
3)Reducer must be mounted to machines stably to avoid vibration.
4)Whenever possible,protect the reducer against solar radiation and bad weather.
5)In the case of particularly lengthy period of storage(4-6 months), if the oil seal is not immersed in lubricant inside the unit, it is recommended to change it since the rubber could stick to the shaft or may even have lost the elasticity.
6)Painting must definitely not go over rubber parts and the holes on breather plug if any.
7)When connect with hollow or CHINAMFG shaft, pls grease the joint to avoid lock or oxidation.
8)Check the correct lubricant level through indicator if there is one.
9)Starting must take place gradually, without immediately applying the maximum load.
10)When using various of motors to match reducer directly, supporting unit is required if motor is too heavy.
11)Ensure good heat dissipation by keeping good ventilation near the motor fan.
12)In the case of ambient temperature40ºC, pls call the technical department.

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.

2.Q:What is your terms of payment ?
   A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
   A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
   A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
   A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
   A:Yes, we have CE certificate and SGS certificate report.
Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Hardness: Hardened Tooth Surface
Installation: Vertical or Horizontal Type
Layout: Coaxial
Gear Shape: Planetary Gear
Step: Stepless
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gear gearbox

How do gear reducers enhance the efficiency of conveyor systems and robotics?

Gear reducers play a significant role in improving the efficiency of both conveyor systems and robotics by optimizing speed, torque, and control. Here’s how they contribute:

Conveyor Systems:

In conveyor systems, gear reducers enhance efficiency in the following ways:

  • Speed Control: Gear reducers allow precise control over the rotational speed of conveyor belts, ensuring that materials are transported at the desired speed for efficient production processes.
  • Torque Adjustment: By adjusting gear ratios, gear reducers provide the necessary torque to handle varying loads and prevent overloading, minimizing energy wastage.
  • Reverse Operation: Gear reducers enable smooth bidirectional movement of conveyor belts, facilitating tasks such as loading, unloading, and distribution without the need for additional components.
  • Synchronization: Gear reducers ensure synchronized movement of multiple conveyor belts in complex systems, optimizing material flow and minimizing jams or bottlenecks.

Robotics:

In robotics, gear reducers enhance efficiency through the following means:

  • Precision Movement: Gear reducers provide precise control over the movement of robot joints and arms, enabling accurate positioning and manipulation of objects.
  • Reduced Inertia: Gear reducers help reduce the inertia experienced by robotic components, allowing for quicker and more responsive movements while conserving energy.
  • Compact Design: Gear reducers offer a compact and lightweight solution for achieving various motion profiles in robotic systems, allowing for efficient use of space and resources.
  • Torque Amplification: By amplifying torque from the motor, gear reducers enable robots to handle heavier loads and perform tasks that require greater force, enhancing their overall capabilities.

By providing precise speed control, torque adjustment, and reliable motion transmission, gear reducers optimize the performance of conveyor systems and robotics, leading to improved efficiency, reduced energy consumption, and enhanced operational capabilities.

gear gearbox

What role do gear ratios play in optimizing the performance of gear reducers?

Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.

1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).

2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.

3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.

4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.

When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.

gear gearbox

Function of Gear Reducers in Mechanical Systems

A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.

The primary function of a gear reducer in mechanical systems is to:

  • Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
  • Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.

Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.

China OEM Wearable High Precision Udl Series Planetary Gear Reducer   car gearbox	China OEM Wearable High Precision Udl Series Planetary Gear Reducer   car gearbox
editor by CX 2023-10-25

China Standard Cycloidal Reducer with Motor Speed Reduction Gearboxes Industrial Cycloid Gear Drive Pin Wheel Double Shaft Style Durable Professional Bw Bwd Bl Bld Bwe Series car gearbox

Product Description

Cycloidal Reducer with Motor Speed Reduction Gearboxes Industrial Cycloid Gear Drive Pin Wheel Double Shaft Style Durable Professional BW BWD Bl Bld BWE Series

Application of Cycloidal Reducer

Cycloidal reducers are used in a wide variety of applications where high precision, low noise, and high torque are required. Some of the most common applications include:

  • Machine tools: Cycloidal reducers are used in machine tools to transmit power from the motor to the cutting tool. This allows the cutting tool to move with high precision, low noise, and high torque.
  • Robotics: Cycloidal reducers are used in robotics to transmit power from the motor to the robot’s joints. This allows the robot to move with high precision, low noise, and high torque.
  • Medical equipment: Cycloidal reducers are used in medical equipment, such as surgical instruments and medical imaging equipment. This allows the equipment to move with high precision, low noise, and high torque.
  • Aerospace: Cycloidal reducers are used in aerospace applications, such as aircraft and spacecraft. This allows the aircraft and spacecraft to move with high precision, low noise, and high torque.
  • Automotive: Cycloidal reducers are used in automotive applications, such as power steering systems and transmissions. This allows the power steering system and transmission to move with high precision, low noise, and high torque.

Cycloidal reducers have a number of advantages over other types of gearboxes, including:

  • High precision: Cycloidal reducers can achieve high precision movements.
  • Low noise: Cycloidal reducers operate quietly.
  • Long life: Cycloidal reducers have a long life.
  • Compact size: Cycloidal reducers are typically compact in size.
  • Efficiency: Cycloidal reducers are efficient, which means that they can transmit power with minimal loss.

Cycloidal reducers also have some disadvantages, including:

  • High cost: Cycloidal reducers are typically more expensive than other types of gearboxes.
  • Sensitive to lubrication: Cycloidal reducers are sensitive to lubrication and require regular lubrication.

Overall, cycloidal reducers are a versatile and reliable type of gear reducer that can be used in a variety of applications. They are a good choice for applications where high precision, low noise, high torque, and compact size are required.

Here are some additional details about the advantages of cycloidal reducers:

  • High precision: Cycloidal reducers can achieve high precision movements because they use a rolling contact between the gears, rather than a sliding contact. This rolling contact reduces friction and wear, which in turn helps to improve precision.
  • Low noise: Cycloidal reducers operate quietly because they use a rolling contact between the gears. This rolling contact reduces friction and vibration, which in turn helps to reduce noise.
  • Long life: Cycloidal reducers have a long life because they use a rolling contact between the gears. This rolling contact reduces friction and wear, which in turn helps to extend the life of the gears.
  • Compact size: Cycloidal reducers are typically compact in size because they use a rolling contact between the gears. This rolling contact allows the gears to be made smaller, which in turn helps to reduce the size of the reducer.
  • Efficiency: Cycloidal reducers are efficient, which means that they can transmit power with minimal loss. This is because they use a rolling contact between the gears, which reduces friction.

Overall, cycloidal reducers offer a number of advantages over other types of gearboxes. They are a good choice for applications where high precision, low noise, high torque, compact size, and efficiency are required.

Cycloidal advantages over other styles of gearing;

Capable of handling larger “shock” loads (>500%) of rating compared to worm, helical, etc.

High reduction ratios and torque density in a compact dimensional footprint

Exceptional “built-in” overhung load carrying capability

High efficiency (>95%) per reduction stage

Minimal reflected inertia to motor for longer service life

Just ridiculously rugged as all get-out

The overall CHINAMFG design proves to be extremely durable, and it requires minimal maintenance following installation. The CHINAMFG is the most dependable reducer in the industrial marketplace, and it is a perfect fit for applications in heavy industry such as oil & gas, primary and secondary steel processing, industrial food production, metal cutting and forming machinery, wastewater treatment, extrusion equipment, among others.

us
 

Function: Speed Changing, Speed Reduction, Speed Increase
Layout:
Hardness:
Installation:
Step:
Type:
Samples:
US$ 999/Piece
1 Piece(Min.Order)

|
Request Sample

gear gearbox

What are the considerations for choosing the appropriate lubrication for gear reducers?

Choosing the appropriate lubrication for gear reducers is crucial for ensuring optimal performance, longevity, and efficiency. Several considerations should be taken into account when selecting the right lubrication:

1. Load and Torque: The magnitude of the load and torque transmitted by the gear reducer affects the lubrication’s viscosity and film strength requirements. Heavier loads may necessitate higher viscosity lubricants.

2. Operating Speed: The speed at which the gear reducer operates impacts the lubrication’s ability to maintain a consistent and protective film between gear surfaces.

3. Temperature Range: Consider the temperature range of the operating environment. Lubricants with suitable viscosity indexes are crucial to maintaining performance under varying temperature conditions.

4. Contaminant Exposure: If the gear reducer is exposed to dust, dirt, water, or other contaminants, the lubrication should have proper sealing properties and resistance to contamination.

5. Lubrication Interval: Determine the desired maintenance interval. Some lubricants require more frequent replacement, while others offer extended operational periods.

6. Compatibility with Materials: Ensure that the chosen lubricant is compatible with the materials used in the gear reducer, including gears, bearings, and seals.

7. Noise and Vibration: Some lubricants have properties that can help reduce noise and dampen vibrations, improving the overall user experience.

8. Environmental Impact: Consider environmental regulations and sustainability goals when selecting lubricants.

9. Manufacturer Recommendations: Follow the manufacturer’s recommendations and guidelines for lubrication type, viscosity grade, and maintenance intervals.

10. Monitoring and Analysis: Implement a lubrication monitoring and analysis program to assess lubricant condition and performance over time.

By carefully evaluating these considerations and consulting with lubrication experts, industries can choose the most suitable lubrication for their gear reducers, ensuring reliable and efficient operation.

gear gearbox

What maintenance practices are essential for prolonging the lifespan of gear reducers?

Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:

  • 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
  • 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
  • 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
  • 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
  • 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
  • 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
  • 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
  • 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
  • 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
  • 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.

By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.

gear gearbox

Function of Gear Reducers in Mechanical Systems

A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.

The primary function of a gear reducer in mechanical systems is to:

  • Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
  • Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.

Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.

China Standard Cycloidal Reducer with Motor Speed Reduction Gearboxes Industrial Cycloid Gear Drive Pin Wheel Double Shaft Style Durable Professional Bw Bwd Bl Bld Bwe Series   car gearbox	China Standard Cycloidal Reducer with Motor Speed Reduction Gearboxes Industrial Cycloid Gear Drive Pin Wheel Double Shaft Style Durable Professional Bw Bwd Bl Bld Bwe Series   car gearbox
editor by CX 2023-10-16

China best Electric Motor 12V DC Geared Motor High Torque Gear Reducer for Outdoor Application car gearbox

Product Description

Electric Motor 12V DC Geared Motor High Torque Gear Reducer for Outdoor Application

Model:D76RB-12V130W-100RPM

Type small gear motor 
Motor  Diameter  76mm
Voltage 12v 24v 36v 42v 48v 60v
Power ≤150W
Torque ≤20N.M
Speed ≤300RPM
Gear of ratio 75:1  65:1  60:1  47:2  20:1 
Gear Modulus 75:1  M=0.8
47:2 M=1.25
65:1 60:1 20:1  M=1
Material of gear Plastic / brass
OEM/ODM Service Accept
Usage Hydraulic pump ,electric forklift ,vending machine, blender machine,pig feed mixing,porridge feeder,welding machine,garage door opener,electric tools .

HangZhou CHINAMFG Science & Technology Co.,Ltd is a subsidiary of HangZhou CHINAMFG Motor Co.,Ltd.The factory is located in Xihu (West Lake) Dis.,HangZhou,we can design and manufacture of motors according to all our customers’ demands so far,we can manufacture about 60,000 motors per month.

Our main market:

Europe,America and Asia,including United Kingdom, Germany, Italy, France, Sweden, United State,Brazil,India,Korea and so on.

Company Advantages:

  1. Big production capacity, fast delivery.

  2. Strict QC inspecting rules: all products must be 100% inspected before delivery.

  3. OEM/ODM services are available

 4. 24 hours online service.

 5. Prompt quotation for your inquiry

  6. Quality,reliability and long product life.

  7. Professional manufacturer offers competitive price.

  8. Diversified rich experienced skilled workers.

More Applications:

Car simulator ,garage door opener ,gate operator, parking lock,wheelchair ,electric vehicle ,water pump ,oil pump,vending machine,sewing machine, coffee  machine,industrial machine,floor polisher,truck lift,stair lift,hospital bed ,hydraulic pump electric forklift.

RFQ:

Q: Are you trading company or manufacturer ?

A: We are Integration of industry and trade, with over 20 years experience in DC worm gear motor. Our company have accumulated skilled production line, complete management and powerful research support, which could match all of the customers’ requirements and make them satisfaction.
 

Q: What is your main product?

DC Motor: Gear motor, Square motor, Stepped motor, and Micro motor
-Welding equipment: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
 

Q: What if I don’t know which DC motor I need?

A: Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
 

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below:
 

Q: How to delivery:

A: By sea – Buyer appoint forwarder, or our sales team find suitable forwarder for buyers. 

By air – Buyer offer collect express account, or our sales team find suitable express for buyers. (Mostly for sample)
Others – Actually,samples send by DHL,UPS, TNT and Fedex etc. We arrange to delivery goods to some place from China appointed by buyers.

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Universal, Industrial, Household Appliances, Power Tools, Outdoor Application
Operating Speed: Low Speed
Excitation Mode: Carbon Brush Motor
Samples:
US$ 150/Piece
1 Piece(Min.Order)

|

Order Sample

Sample fee will be returned when order reaches 200
Customization:
Available

|

Customized Request

gear gearbox

Are there any disadvantages or limitations to using gear reducer systems?

While gear reducer systems offer numerous advantages, they also come with certain disadvantages and limitations that should be considered during the selection and implementation process:

1. Size and Weight: Gear reducers can be bulky and heavy, especially for applications requiring high gear ratios. This can impact the overall size and weight of the machinery or equipment, which may be a concern in space-constrained environments.

2. Efficiency Loss: Despite their high efficiency, gear reducers can experience energy losses due to friction between gear teeth and other components. This can lead to a reduction in overall system efficiency, particularly in cases where multiple gear stages are used.

3. Cost: The design, manufacturing, and assembly of gear reducers can involve complex processes and precision machining, which can contribute to higher initial costs compared to other power transmission solutions.

4. Maintenance: Gear reducer systems require regular maintenance, including lubrication, inspection, and potential gear replacement over time. Maintenance activities can lead to downtime and associated costs in industrial settings.

5. Noise and Vibration: Gear reducers can generate noise and vibrations, especially at high speeds or when operating under heavy loads. Additional measures may be needed to mitigate noise and vibration issues.

6. Limited Gear Ratios: While gear reducers offer a wide range of gear ratios, there may be limitations in achieving extremely high or low ratios in certain designs.

7. Temperature Sensitivity: Extreme temperatures can affect the performance of gear reducer systems, particularly if inadequate lubrication or cooling is provided.

8. Shock Loads: While gear reducers are designed to handle shock loads to some extent, severe shock loads or abrupt changes in torque can still lead to potential damage or premature wear.

Despite these limitations, gear reducer systems remain widely used and versatile components in various industries, and their disadvantages can often be mitigated through proper design, selection, and maintenance practices.

gear gearbox

What maintenance practices are essential for prolonging the lifespan of gear reducers?

Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:

  • 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
  • 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
  • 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
  • 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
  • 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
  • 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
  • 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
  • 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
  • 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
  • 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.

By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.

gear gearbox

Can you explain the different types of gear reducers available in the market?

There are several types of gear reducers commonly used in industrial applications:

1. Spur Gear Reducers: These reducers have straight teeth and are cost-effective for applications requiring moderate torque and speed reduction. They are efficient but may produce more noise compared to other types.

2. Helical Gear Reducers: Helical gears have angled teeth, which provide smoother and quieter operation compared to spur gears. They offer higher torque capacities and are suitable for heavy-duty applications.

3. Bevel Gear Reducers: Bevel gears have conical shapes and intersect at an angle, allowing them to transmit power between non-parallel shafts. They are commonly used in applications where shafts intersect at 90 degrees.

4. Worm Gear Reducers: Worm gears consist of a worm (screw) and a mating gear (worm wheel). They offer high torque reduction and are used for applications requiring high ratios, although they can be less efficient.

5. Planetary Gear Reducers: These reducers use a system of planetary gears to achieve high torque output in a compact design. They provide excellent torque multiplication and are commonly used in robotics and automation.

6. Cycloidal Gear Reducers: Cycloidal drives use an eccentric cam to achieve speed reduction. They offer high shock load resistance and are suitable for applications with frequent starting and stopping.

7. Harmonic Drive Reducers: Harmonic drives use a flexible spline to achieve high gear reduction ratios. They provide high precision and are commonly used in applications requiring accurate positioning.

8. Hypoid Gear Reducers: Hypoid gears have helical teeth and non-intersecting shafts, making them suitable for applications with space limitations. They offer high torque and efficiency.

Each type of gear reducer has its own advantages and limitations, and the choice depends on factors such as torque requirements, speed ratios, noise levels, space constraints, and application-specific needs.

China best Electric Motor 12V DC Geared Motor High Torque Gear Reducer for Outdoor Application   car gearbox	China best Electric Motor 12V DC Geared Motor High Torque Gear Reducer for Outdoor Application   car gearbox
editor by CX 2023-09-18

China manufacturer Worm Wheel Gearbox Speed Reducer Jack Worm Agricultural Planetary Helical Bevel Steering Gear Drive Motor Speed Nmrv Good Quantity Durableworm Gear Reducers car gearbox

Product Description

Worm Wheel Gearbox Speed Reducer Jack Worm Agricultural Planetary Helical Bevel Steering Gear Drive Motor Speed Nmrv Good quantity DurableWorm Gear Reducers

     

Application of Worm Wheel Gearbox

some applications of worm wheel gearboxes:

  • Lifts and elevators: Worm wheel gearboxes are used in lifts and elevators to provide the high torque and low speed needed to move the elevator car.
  • Conveyors: Worm wheel gearboxes are used in conveyors to provide the high torque and low speed needed to move the conveyor belt.
  • Machine tools: Worm wheel gearboxes are used in machine tools to provide the high torque and low speed needed to operate the machine tools.
  • Wind turbines: Worm wheel gearboxes are used in wind turbines to provide the high torque and low speed needed to rotate the turbine blades.
  • Robotics: Worm wheel gearboxes are used in robotics to provide the high torque and low speed needed to move the robot’s arms and joints.

Worm wheel gearboxes are a versatile type of gear reducer that can be used in a wide variety of applications. They are characterized by their high torque, low speed, and compact size.

Here are some of the advantages of using worm wheel gearboxes:

  • High torque: Worm wheel gearboxes can generate a high torque, making them ideal for applications where a lot of force needs to be applied.
  • Low speed: Worm wheel gearboxes can operate at a low speed, making them ideal for applications where noise and vibration need to be minimized.
  • Compact size: Worm wheel gearboxes are typically compact and lightweight, making them easy to install and maintain.

Overall, worm wheel gearboxes are a valuable tool for a variety of applications. They offer a number of advantages that can help to improve safety, efficiency, and productivity.

Here are some additional details about the applications of worm wheel gearboxes:

Lifts and elevators: Worm wheel gearboxes are used in lifts and elevators to transmit power from the motor to the elevator car. This allows the elevator car to move at a controlled speed and torque.

Conveyors: Worm wheel gearboxes are used in conveyors to transmit power from the motor to the conveyor belt. This allows the conveyor belt to move at a controlled speed and torque.

Machine tools: Worm wheel gearboxes are used in machine tools to transmit power from the motor to the cutting tool. This allows the cutting tool to operate at a high speed and torque, which is necessary for cutting through tough materials.

Wind turbines: Worm wheel gearboxes are used in wind turbines to transmit power from the blades to the generator. This allows the generator to generate electricity at a controlled speed and torque, which is necessary for providing power to homes and businesses.

Robotics: Worm wheel gearboxes are used in robotics to transmit power from the motor to the robot’s joints. This allows the robot to move its joints at a controlled speed and torque, which is necessary for performing tasks such as picking and placing objects.

Worm wheel gearboxes are a vital part of many different industries. They help to improve safety, efficiency, and productivity by transmitting power from the motor to the load in a controlled and efficient manner.

 

      

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Steel
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

gear gearbox

How do gear reducers contribute to energy efficiency in machinery and equipment?

Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:

1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.

2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.

3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.

4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.

5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.

6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.

7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.

8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.

9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.

10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.

By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.

gear gearbox

How do gear reducers ensure efficient power transmission and motion control?

Gear reducers play a vital role in ensuring efficient power transmission and precise motion control in various industrial applications. They achieve this through the following mechanisms:

  • 1. Speed Reduction/Increase: Gear reducers allow you to adjust the speed between the input and output shafts. Speed reduction is essential when the output speed needs to be lower than the input speed, while speed increase is used when the opposite is required.
  • 2. Torque Amplification: By altering the gear ratio, gear reducers can amplify torque from the input to the output shaft. This enables machinery to handle higher loads and provide the necessary force for various tasks.
  • 3. Gear Train Efficiency: Well-designed gear trains within reducers minimize power losses during transmission. Helical and spur gears, for example, offer high efficiency by distributing load and reducing friction.
  • 4. Precision Motion Control: Gear reducers provide precise control over rotational motion. This is crucial in applications where accurate positioning, synchronization, or timing is required, such as in robotics, CNC machines, and conveyor systems.
  • 5. Backlash Reduction: Some gear reducers are designed to minimize backlash, which is the play between gear teeth. This reduction in play ensures smoother operation, improved accuracy, and better control.
  • 6. Load Distribution: Gear reducers distribute the load evenly among multiple gear teeth, reducing wear and extending the lifespan of the components.
  • 7. Shock Absorption: In applications where sudden starts, stops, or changes in direction occur, gear reducers help absorb and dampen shocks, protecting the machinery and ensuring reliable operation.
  • 8. Compact Design: Gear reducers provide a compact solution for achieving specific speed and torque requirements, allowing for space-saving integration into machinery.

By combining these principles, gear reducers facilitate the efficient and controlled transfer of power, enabling machinery to perform tasks accurately, reliably, and with the required force, making them essential components in a wide range of industries.

gear gearbox

Function of Gear Reducers in Mechanical Systems

A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.

The primary function of a gear reducer in mechanical systems is to:

  • Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
  • Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.

Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.

China manufacturer Worm Wheel Gearbox Speed Reducer Jack Worm Agricultural Planetary Helical Bevel Steering Gear Drive Motor Speed Nmrv Good Quantity Durableworm Gear Reducers   car gearbox	China manufacturer Worm Wheel Gearbox Speed Reducer Jack Worm Agricultural Planetary Helical Bevel Steering Gear Drive Motor Speed Nmrv Good Quantity Durableworm Gear Reducers   car gearbox
editor by CX 2023-09-05

China supplier 1100~11000 Nema 24 PLE60 arcmin 12 planetary reducer speed motor gearbox car gearbox

Warranty: 1 year
Applicable Industries: Hotels, Building Material Shops, Farms, Printing Shops, Energy & Mining, Food & Beverage Shops, Other
Weight (KG): 1.6
Customized support: OEM, 3 Ton High Quality Lifting Chain Block Yellow Painting Customized Sales Color CZPT Type Warranty Year Service P ODM
Gearing Arrangement: Planetary
Output Torque: 30
Input Speed: 4000rpm
Output Speed: Based
Type: PLE60
Voltage: 220V
Application: electric motor speed gearbox
Ratio: 1:100~1:1000
Rated input speed(rpm): 4000
Maximum input speed(rpm): 8000
The maximum radial force(N)2: 670
The maximum axial force(N): 550
No load torque(Nm): about 0.3
weight(kg): 1.6
Packaging Details: box package

1:100~1:1000 Nema24 PLE60 arcmin <12 planetary reducer speed motor gearbox

stageThree stage 1:80/1:100/1:125/140/175/200/250/350/400/500/700/1000
Length (mm) A B
78.0 150.0
Rated input speed(rpm)4000rpm
Max input speed (rpm)8000rpm
Max radial force(N)670
Max axial force(N)550
No load Turque (Nm)0.3
Full load efficiency(%)90%
Return clearance(arcmin)stardand for Precision backlash arcmin <12

Note: Size will according to client’s motor give correct gearbox dimension ..

Packaging & Shipping1. For Europe customers,generanlly send by standard shipping,DHL, High Pressure Screw and Booster Air Compressor Fedex,TNT.
2. Russian customers please tell us your full name,Shipping cost is cheap,generanlly send by CDEK and PONY,less than 20 days delivery,no tax fee and customs chearance easily.
3. Brazil,Argentina, 220V Oilless Mini Air Pump 110V 1500W 280lmin AC electric oil free dental silent Compressor Pump Peru,India customers please give us your tax number after payment.

gearbox

What Is a Gearbox?

A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.

Gearboxes

Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.

Coaxial helical gearbox

The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
gearbox

Epicyclic gearbox

An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.

Extruder helical gearing

The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
gearbox

1 speed gearbox

CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.

China supplier 1100~11000 Nema 24 PLE60 arcmin 12 planetary reducer speed motor gearbox   car gearbox	China supplier 1100~11000 Nema 24 PLE60 arcmin 12 planetary reducer speed motor gearbox   car gearbox
editor by Cx 2023-07-06

China Bonfiglioli series of 713,715,717 travel speed reducer car gearbox

Warranty: 1 calendar year
Relevant Industries: Manufacturing Plant, Equipment Repair Shops, Development works , Energy & Mining, Other
Fat (KG): 330
Customized assist: OEM, ODM, OBM
Gearing Arrangement: Planetary
Output Torque: 6 N.m
Input Pace: two
ZYC9-44000
ZYC9-48400
ZYC9-55000
ZYC9-66000
ZYC2.5 3-1700
ZYC2.5 3-2300
ZYC2.5 3-2600
ZYC2.5 3-3000
ZYC2.5 3-3300
ZYC2.5 3-3800
ZYC3 4-3500
ZYC3 4-4000
ZYC3 4-4900
ZYC3 4-5800
ZYC3 4-6800
ZYC3 4-8100
ZYC4 5-7000
ZYC4 5-8500
ZYC4 5-10000
ZYC4 5-12000
ZYC4 5-14000
ZYC5 6-12000
ZYC5 6-16000
ZYC5 6-18000
ZYC5 6-20000
ZYC5 6-22000
ZYC5 6-25000
ZYC5 6-28000
ZYC6 7-29000
ZYC6 7-33000
ZYC6 7-36000
ZYC6 7-41000
ZYC6 7-46000
ZYC7 9-40000
ZYC7 9-50000
ZYC7 9-60000
ZYC7 9-66000
ZYC7 9-72000
ZYC7 9-83000
IKY2.5A-1200D1202
IKY2.5A-1000D1202
IKY2.5A-900D1202
IKY2.5A-800D1202
IKY2.5A-700D1202
IKY2.5A- D1202
IKY2.5B-1200D1202
IKY2.5B-1000D1202
IKY2.5B-900D1202
IKY2.5B-800D1202
IKY2.5B-700D1202
GFW40W2.48/A2FE56
TDC4-2450 TDDC3-1700
GM6E-1700
GM6E-3000
GM6E-2100
GM6E-2500
GFT36T3B117-thirteen
GFB60T2
YZH67-36000
GFB17 T2/T3
YZH4-4000
ZCM1.03-a thousand-3000
GFT17T2B45
GFT17T2B54
GFT24T3B120.5
GFT24T3B137.two
GFT36W3B79
GFT36W3B100
GFT36W3B117
GFT36T3B139
GFT36T3B100
GFT60T3B140
GFT60T3B139.nine
GFT60T3B169.nine
GFT60T3B170
GFT60W3B86
GFT60W3B106
GFT80W3B77
GFT80W3B99
GFT80W3B127
GFT80T3B150
GFT80T3B185
GFT110W3B115
GFT110W3B129
GFT110W3B147
GFT110W3B174
GFT110T3B174
GFT110T3B147
GFT110T3B215
GFT110W3B115
GFT330T3B252
GFT260T4B345
GFT220T3B188
GFT220T3B246
GFT220T3B293
GFT160T3B251
GFT330T3B365
GFT450T3B382
HY4 2450-4800
TDDC2.5-550F
YZ2.5-1050
TDD1C3-1250
IY5-11000D90
ZP301L1 L2
ZP306L2
ZP306L3
ED2090
ET3150
309L100
310L100
PG1002
PG1003
GS9T99
HS160
BV1-R13
GM1-R13
GM2-R07
GM2-R20RFA,
GM2-R24
GM3A-R24
GM4-R22RFA
GM4-R23R
GM5A-R28
P2G-R09

Technological Specs:

Product
(713)
(717)
Max. output torque
60000N.m
130000N.m
Ratio
108
131
Motor
A2FE80/61W-VAL
A6VM200HD1/63W-VAB
Brake torque
600N.m
1571N.m

Types of Vehicle Gearboxes

In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
gearbox

planetary gearbox

A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.

Straight bevel helical gearbox

The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
gearbox

Coaxial helical gearbox

The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox

Skew bevel helical gearbox

A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
gearbox

Extruder helical gearbox

An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.

China Bonfiglioli series of 713,715,717 travel speed reducer     car gearbox	China Bonfiglioli series of 713,715,717 travel speed reducer     car gearbox
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